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In the production lines of quick-frozen fish and deep-processed fish products, fishbone residue has always been a major problem that plagues food companies. As consumers have higher and higher requirements for food safety and taste, the efficiency and accuracy of traditional manual bone removal can no longer meet high standards. At this time, the high-sensitivity fishbone X-ray detection system came into being. With advanced detection technology and intelligent algorithms, it realizes the accurate detection and removal of fishbones, greatly improving the quality and production efficiency of fish products.

1. Definition of fishbone X-ray detection system

The fishbone X-ray detection system is an intelligent detection device based on X-ray imaging technology, which is specially used for the detection and removal of fishbones in quick-frozen fish and deep-processed fish products. Taking the VXD-F4016-SE system as an example, the device introduces the advanced Vixdetect algorithm platform to detect, remove and enhance fishbones in real time, and automatically push the detection image to the dual-station high-definition large screen, which is convenient for operators to collaborate online and efficiently complete the bone removal operation to achieve the goal of nearly "zero" fishbones.

Compared with traditional metal detectors or purely manual inspection, the fishbone X-ray detection system can not only detect tiny fishbones that are difficult to identify with the naked eye, but also automatically determine the location of fishbones and output prompts. The detection accuracy and efficiency are far superior to manual inspection.

2. Working principle of fishbone X-ray detection system:

The system uses X-rays to penetrate fish products and form images of different grayscales for materials of different densities and thicknesses. Fishbones have a high density and appear as obvious shadows under X-rays. With the help of the Vixdetect algorithm platform for image analysis and enhancement processing, the system can accurately locate the position, size and number of fishbones. Then, the detection results are pushed to the double-station large screen for workers' reference, so that fishbones can be removed quickly and efficiently on the assembly line.

Among them, the specially developed fishbone enhancement algorithm can further amplify the characteristics of fishbones in the image, and even extremely thin and shallow fishbones can be detected, greatly improving the sensitivity of detection.

3. Product highlights

Compared with ordinary X-ray detection systems, high-sensitivity fishbone X-ray detection systems have significant advantages:

High-precision detection: Based on the Vixdetect advanced algorithm platform, it achieves excellent high-sensitivity and high-precision detection, significantly reducing the missed detection rate and false detection rate.

Fishbone enhancement algorithm: The fishbone enhancement algorithm developed for the fish products industry can flexibly adjust the fish removal ratio, accurately locate fish bones, and effectively improve the detection effect.

Dual-station automatic mapping: The dual-station automatic mapping function is configured, which is equivalent to twice the production capacity of a single-station machine, greatly improving the efficiency of the production line and reducing operating costs.

Intelligent and simple, easy to maintain: The system interface is simple and intelligent. Operators can master the equipment settings and debugging methods in a short time, quickly achieve the best detection effect, and reduce training costs.

Remote support: Equipped with 4G wireless network connection function, it supports remote diagnosis and technical support. When the equipment fails, services can be obtained in time to reduce downtime.

Data security: The system uses a server-level Linux operating system, which has strong security and stability, is immune to computer viruses, and will not lose data in the event of abnormal power failure.

Hygiene and safety: The conveying system and the main machine can be designed separately, which is convenient for direct cleaning and meets the high hygiene standards of the food industry. The radiation level of the equipment itself is lower than the international general standard, and it has a safety interlock monitoring function to ensure personnel safety.

4. Wide application scenarios

The high-sensitivity fish bone X-ray detection system is mainly used in the following fields:

Deboning of deep-processed fish products such as quick-frozen fish fillets, fish segments, and fish fillets

Export food inspection in seafood processing plants

Quality inspection of fish products in high-end catering supply chains

Canned aquatic product production lines

Supermarket fresh supply chain terminal inspection

In these application scenarios, the equipment not only improves food safety, but also saves a lot of labor costs for enterprises and improves market competitiveness.

5. Why choose Vixdetect fish bone X-ray detection system?

Meet high standards of food safety requirements: Modern consumers have increasingly stringent requirements for food safety. Residual fish bones will not only reduce the consumer experience, but may even cause safety accidents. The high-sensitivity fish bone X-ray detection system effectively solves this problem and enhances the corporate image.

Improve production efficiency: Automated detection plus dual-station matching greatly reduces the time and error of manual detection, improves production line efficiency, and achieves cost reduction and efficiency improvement.

Improve product qualification rate: Accurately detect and remove fish bones, so that each piece of fish can reach the high standard of almost boneless, reduce the defective rate, and reduce customer complaints.

6. How to choose a fish bone X-ray detection system?

When purchasing, you should pay attention to the following points:

Detection accuracy: whether it can detect small fish bones in the target product.

Capacity matching: whether the system's speed and dual-station function meet the current production line requirements.

Operation convenience: whether the interface is easy to use and whether maintenance is simple.

Stability and security: whether it is equipped with a stable operating system, security protection and data protection mechanism.

Service and support: whether the manufacturer can provide fast remote support and on-site service.

Sanitary design: whether it is easy to clean and meets food production hygiene standards.

Choosing regular manufacturers and high-quality equipment can not only obtain better detection results, but also obtain more complete after-sales service.

7. Precautions for use and maintenance

In order to keep the equipment running efficiently for a long time, the following points should be noted during use:

Clean the conveyor belt and main machine regularly to avoid the accumulation of fish residues affecting the detection.

Calibrate the system regularly according to the manufacturer's requirements to ensure the detection accuracy.

Periodically train operators to improve their operation level.

Pay attention to radiation safety when using the equipment, but there is no need to worry too much because its radiation level is far below the safety standard.

Update the system software in time to enjoy the latest algorithms and functions.

The fishbone X-ray detection system is becoming the "standard configuration" of aquatic product processing companies with its advanced technology and excellent performance. It not only improves product quality and consumer experience, but also reduces the operating costs and risks of enterprises. With the continuous upgrading of technology, this type of equipment will further promote the intelligent and efficient development of the aquatic industry. For food companies, investing in fishbone X-ray detection systems is undoubtedly a wise choice to enhance competitiveness and ensure food safety.

As a professional fishbone X-ray detection system supplier, we are committed to providing aquatic product processing companies with high-sensitivity and high-efficiency fishbone detection solutions. Relying on advanced algorithm platforms and special fishbone enhancement technology, our equipment can accurately and quickly detect and locate fishbones, and cooperate with dual-station automatic mapping to achieve the goal of efficient bone removal and "zero" fishbones. We not only focus on product performance, but also pay more attention to user experience. The equipment is easy to operate and maintain, supports remote technical services, ensures stable and efficient operation of customer production lines, and helps improve product quality and market competitiveness.

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